Management / Process Management

APQP & PPAP – product and process quality planning

The training presents the practical application of the APQP methodology and the PPAP process in the planning, development and approval of products and production processes. Participants work on the basis of AIAG manuals: APQP, Control Plan and PPAP, as well as the requirements of the IATF 16949 standard and Customer Specific Requirements (CSR). The training shows how to correctly identify customer requirements, plan individual project stages, reduce risk and ensure the consistency of quality and process documentation.

Why choose this training?

The program shows how to correctly identify customer requirements, plan individual project stages, reduce risk and ensure the consistency of quality and process documentation. Participants also learn the principles of preparing PPAP documentation and confirming the readiness of the product and process for serial production launch.

What sets our approach apart?

At EITT we believe that the best learning happens through practice. During 2 days of intensive training, participants work on real production documentation and industry examples, which guarantees not only an understanding of the standards but, above all, the ability to apply them in practice.

With over 2,500 trainings in our offer, EITT is a trusted partner in competency development for organizations of every size. Our trainers are practitioners with many years of experience in quality management systems in the automotive and manufacturing sectors.

Looking for a training tailored to your team’s needs? Contact us — we will prepare a program adapted to your requirements.

Benefits

understands the principles and stages of the APQP methodology
can link customer requirements with product and process planning
knows the roles and responsibilities of the cross-functional team
understands the relationships between DFMEA, Flow Chart, PFMEA and the Control Plan
can assess the consistency of project documentation
knows the requirements for PPAP documentation
distinguishes between PPAP submission levels
can prepare and verify a PSW form
knows when to notify the customer of a change and re-submit the PPAP
can assess the readiness of the product and process for serial production launch

Who is this training for?

Quality department staff

Process and product engineers

Project managers

Technical and production department staff

People responsible for cooperation with customers and suppliers

Members of cross-functional APQP teams

Internal auditors

People responsible for preparing PPAP documentation

Prerequisites

Basic knowledge of quality management in production
Knowledge of production and design processes in the organization
Ability to work in a team and think analytically

Training program

Origins, development and objectives of the APQP methodology
Linking APQP with ISO 9001, IATF 16949 and customer requirements
Project life cycle, APQP phases and cross-functional team responsibility
Identification of customer requirements, standards, specifications and CSR
Product planning and development
Process planning and development
Managing risk, changes and the project schedule
Documentation consistency: DFMEA, Flow Chart, PFMEA and Control Plan
Case Study – working on production documentation
Product and process validation

Purpose and application of the PPAP process
Linking PPAP with APQP and IATF 16949
Elements of PPAP documentation
PPAP submission levels
Requirements for testing, MSA and process capability
PSW and approval of the product and process for serial production
PPAP approval statuses
CSR requirements in the PPAP process
Notifying the customer of changes and re-submitting the PPAP
Serial production launch, corrective actions and improvement
Case study, Quiz and training summary

Delivery Methods

Online

Convenience of participating from anywhere
Interactive live sessions with trainer
Materials available for 30 days
No travel costs

On-site

Direct contact with trainer and group
Intensive hands-on workshops
Networking with other participants
Full focus on learning

Training Topics

Frequently asked questions

Who is the APQP & PPAP – product and process quality planning training for?

The training is aimed at quality department staff, process and product engineers, project managers and members of cross-functional APQP teams. Required level: intermediate.

How long is the APQP & PPAP training?

The training lasts 2 days. Delivered online or onsite.

Will I receive a certificate after the training?

Yes — each participant receives a certificate of completion confirming the competencies gained. EITT holds ISO 9001 accreditation.

Can the training be delivered for a closed group?

Yes — we offer closed, dedicated training for companies. We adapt the program to the needs of your team. Contact us for an individual quote.